Rapid combustion is a form of combustion, otherwise known as a fire, in which large amounts of heat and light energy are released, which often results in a flame. This is used in a form of machinery such as internal combustion engines and in thermobaric weapons. Such a combustion is frequently called a Rapid combustion, though for an internal combustion engine this is inaccurate.[disputed ] An internal combustion engine nominally operates on a controlled rapid burn. When the fuel-air mixture in an internal combustion engine explodes, that is known as detonation.[disputed ]
Spontaneous combustion is a type of combustion which occurs by self-heating (increase in temperature due to exothermic internal reactions), followed by thermal runaway (self-heating which rapidly accelerates to high temperatures) and finally, ignition. For example, phosphorus self-ignites at room temperature without the application of heat. Organic materials undergoing bacterial composting can generate enough heat to reach the point of combustion.
Combustion resulting in a turbulent flame is the most used for industrial application (e.g. gas turbines, gasoline engines, etc.) because the turbulence helps the mixing process between the fuel and oxidizer.
The term 'micro' gravity refers to a gravitational state that is 'low' (i.e., 'micro' in the sense of 'small' and not necessarily a millionth of Earth's normal gravity) such that the influence of buoyancy on physical processes may be considered small relative to other flow processes that would be present at normal gravity. In such an environment, the thermal and flow transport dynamics can behave quite differently than in normal gravity conditions (e.g., a candle's flame takes the shape of a sphere.). Microgravity combustion research contributes to the understanding of a wide variety of aspects that are relevant to both the environment of a spacecraft (e.g., fire dynamics relevant to crew safety on the International Space Station) and terrestrial (Earth-based) conditions (e.g., droplet combustion dynamics to assist developing new fuel blends for improved combustion, materials fabrication processes, thermal management of electronic systems, multiphase flow boiling dynamics, and many others).
Combustion processes which happen in very small volumes are considered micro-combustion. The high surface-to-volume ratio increases specific heat loss. Quenching distance plays a vital role in stabilizing the flame in such combustion chambers.
Generally, the chemical equation for stoichiometric combustion of a hydrocarbon in oxygen is:
where .
For example, the stoichiometric burning of propane in oxygen is:
If the stoichiometric combustion takes place using air as the oxygen source, the nitrogen present in the air (Atmosphere of Earth) can be added to the equation (although it does not react) to show the stoichiometric composition of the fuel in air and the composition of the resultant flue gas. Note that treating all non-oxygen components in air as nitrogen gives a 'nitrogen' to oxygen ratio of 3.77, i.e. (100% - O2%) / O2% where O2% is 20.95% vol:
where .
For example, the stoichiometric combustion of propane () in air is:
The stoichiometric composition of propane in air is 1 / (1 + 5 + 18.87) = 4.02% vol.
The stoichiometric combustion reaction for CαHβOγ in air:
The stoichiometric combustion reaction for CαHβOγSδ:
The stoichiometric combustion reaction for CαHβOγNδSε:
The stoichiometric combustion reaction for CαHβOγFδ:
Various other substances begin to appear in significant amounts in combustion products when the flame temperature is above about 1600 K. When excess air is used, nitrogen may oxidize to NO and, to a much lesser extent, to NO
2. CO forms by disproportionation of CO
2, and H
2 and OH form by disproportionation of H
2O.
For example, when 1 mol of propane is burned with 28.6 mol of air (120% of the stoichiometric amount), the combustion products contain 3.3% O
2. At 1400 K, the equilibrium combustion products contain 0.03% NO and 0.002% OH. At 1800 K, the combustion products contain 0.17% NO, 0.05% OH, 0.01% CO, and 0.004% H
2.
Diesel engines are run with an excess of oxygen to combust small particles that tend to form with only a stoichiometric amount of oxygen, necessarily producing nitrogen oxide emissions. Both the United States and European Union enforce limits to vehicle nitrogen oxide emissions, which necessitate the use of special catalytic converters or treatment of the exhaust with urea (see Diesel exhaust fluid).
The incomplete (partial) combustion of a hydrocarbon with oxygen produces a gas mixture containing mainly CO
2, CO, H
2O, and H
2. Such gas mixtures are commonly prepared for use as protective atmospheres for the heat-treatment of metals and for gas carburizing. The general reaction equation for incomplete combustion of one mole of a hydrocarbon in oxygen is:
When z falls below roughly 50% of the stoichiometric value, CH
4 can become an important combustion product; when z falls below roughly 35% of the stoichiometric value, elemental carbon may become stable.
The products of incomplete combustion can be calculated with the aid of a material balance, together with the assumption that the combustion products reach equilibrium. For example, in the combustion of one mole of propane (C
3H
8) with four moles of O
2, seven moles of combustion gas are formed, and z is 80% of the stoichiometric value. The three elemental balance equations are:
These three equations are insufficient in themselves to calculate the combustion gas composition. However, at the equilibrium position, the water-gas shift reaction gives another equation:
For example, at 1200 K the value of Keq is 0.728. Solving, the combustion gas consists of 42.4% H
2O, 29.0% CO
2, 14.7% H
2, and 13.9% CO. Carbon becomes a stable phase at 1200 K and 1 atm pressure when z is less than 30% of the stoichiometric value, at which point the combustion products contain more than 98% H
2 and CO and about 0.5% CH
4.
Substances or materials which undergo combustion are called fuels. The most common examples are natural gas, propane, kerosene, diesel, petrol, charcoal, coal, wood, etc.
Combustion of a liquid fuel in an oxidizing atmosphere actually happens in the gas phase. It is the vapor that burns, not the liquid. Therefore, a liquid will normally catch fire only above a certain temperature: its flash point. The flash point of a liquid fuel is the lowest temperature at which it can form an ignitable mix with air. It is the minimum temperature at which there is enough evaporated fuel in the air to start combustion.
Combustion of gaseous fuels may occur through one of four distinctive types of burning: diffusion flame, premixed flame, autoignitive reaction front, or as a detonation. The type of burning that actually occurs depends on the degree to which the fuel and oxidizer are mixed prior to heating: for example, a diffusion flame is formed if the fuel and oxidizer are separated initially, whereas a premixed flame is formed otherwise. Similarly, the type of burning also depends on the pressure: a detonation, for example, is an autoignitive reaction front coupled to a strong shock wave giving it its characteristic high-pressure peak and high detonation velocity.
The act of combustion consists of three relatively distinct but overlapping phases:
Efficient process heating requires recovery of the largest possible part of a fuel's heat of combustion into the material being processed. There are many avenues of loss in the operation of a heating process. Typically, the dominant loss is sensible heat leaving with the offgas (i.e., the flue gas). The temperature and quantity of offgas indicates its heat content (enthalpy), so keeping its quantity low minimizes heat loss.
In a perfect furnace, the combustion air flow would be matched to the fuel flow to give each fuel molecule the exact amount of oxygen needed to cause complete combustion. However, in the real world, combustion does not proceed in a perfect manner. Unburned fuel (usually CO and H
2) discharged from the system represents a heating value loss (as well as a safety hazard). Since combustibles are undesirable in the offgas, while the presence of unreacted oxygen there presents minimal safety and environmental concerns, the first principle of combustion management is to provide more oxygen than is theoretically needed to ensure that all the fuel burns. For methane (CH
4) combustion, for example, slightly more than two molecules of oxygen are required.
The second principle of combustion management, however, is to not use too much oxygen. The correct amount of oxygen requires three types of measurement: first, active control of air and fuel flow; second, offgas oxygen measurement; and third, measurement of offgas combustibles. For each heating process, there exists an optimum condition of minimal offgas heat loss with acceptable levels of combustibles concentration. Minimizing excess oxygen pays an additional benefit: for a given offgas temperature, the NOx level is lowest when excess oxygen is kept lowest.
Adherence to these two principles is furthered by making material and heat balances on the combustion process. The material balance directly relates the air/fuel ratio to the percentage of O
2 in the combustion gas. The heat balance relates the heat available for the charge to the overall net heat produced by fuel combustion. Additional material and heat balances can be made to quantify the thermal advantage from preheating the combustion air, or enriching it in oxygen.
Combustion in oxygen is a chain reaction in which many distinct radical intermediates participate. The high energy required for initiation is explained by the unusual structure of the dioxygen molecule. The lowest-energy configuration of the dioxygen molecule is a stable, relatively unreactive diradical in a triplet spin state. Bonding can be described with three bonding electron pairs and two antibonding electrons, with spins aligned, such that the molecule has nonzero total angular momentum. Most fuels, on the other hand, are in a singlet state, with paired spins and zero total angular momentum. Interaction between the two is quantum mechanically a "forbidden transition", i.e. possible with a very low probability. To initiate combustion, energy is required to force dioxygen into a spin-paired state, or singlet oxygen. This intermediate is extremely reactive. The energy is supplied as heat, and the reaction then produces additional heat, which allows it to continue.
Combustion of hydrocarbons is thought to be initiated by hydrogen atom abstraction (not proton abstraction) from the fuel to oxygen, to give a hydroperoxide radical (HOO). This reacts further to give hydroperoxides, which break up to give hydroxyl radicals. There are a great variety of these processes that produce fuel radicals and oxidizing radicals. Oxidizing species include singlet oxygen, hydroxyl, monatomic oxygen, and hydroperoxyl. Such intermediates are short-lived and cannot be isolated. However, non-radical intermediates are stable and are produced in incomplete combustion. An example is acetaldehyde produced in the combustion of ethanol. An intermediate in the combustion of carbon and hydrocarbons, carbon monoxide, is of special importance because it is a poisonous gas, but also economically useful for the production of syngas.
Solid and heavy liquid fuels also undergo a great number of pyrolysis reactions that give more easily oxidized, gaseous fuels. These reactions are endothermic and require constant energy input from the ongoing combustion reactions. A lack of oxygen or other improperly designed conditions result in these noxious and carcinogenic pyrolysis products being emitted as thick, black smoke.
The rate of combustion is the amount of a material that undergoes combustion over a period of time. It can be expressed in grams per second (g/s) or kilograms per second (kg/s).
Detailed descriptions of combustion processes, from the chemical kinetics perspective, requires the formulation of large and intricate webs of elementary reactions. For instance, combustion of hydrocarbon fuels typically involve hundreds of chemical species reacting according to thousands of reactions.
Inclusion of such mechanisms within computational flow solvers still represents a pretty challenging task mainly in two aspects. First, the number of degrees of freedom (proportional to the number of chemical species) can be dramatically large; second, the source term due to reactions introduces a disparate number of time scales which makes the whole dynamical system stiff. As a result, the direct numerical simulation of turbulent reactive flows with heavy fuels soon becomes intractable even for modern supercomputers.
Therefore, a plethora of methodologies has been devised for reducing the complexity of combustion mechanisms without resorting to high detail level. Examples are provided by:
The kinetic modelling may be explored for insight into the reaction mechanisms of thermal decomposition in the combustion of different materials by using for instance Thermogravimetric analysis.
Assuming perfect combustion conditions, such as complete combustion under adiabatic conditions (i.e., no heat loss or gain), the adiabatic combustion temperature can be determined. The formula that yields this temperature is based on the first law of thermodynamics and takes note of the fact that the heat of combustion is used entirely for heating the fuel, the combustion air or oxygen, and the combustion product gases (commonly referred to as the flue gas).
In the case of fossil fuels burnt in air, the combustion temperature depends on all of the following:
The adiabatic combustion temperature (also known as the adiabatic flame temperature) increases for higher heating values and inlet air and fuel temperatures and for stoichiometric air ratios approaching one.
Most commonly, the adiabatic combustion temperatures for coals are around 2,200 °C (3,992 °F) (for inlet air and fuel at ambient temperatures and for ), around 2,150 °C (3,902 °F) for oil and 2,000 °C (3,632 °F) for natural gas.
In industrial fired heaters, power station steam generators, and large gas-fired turbines, the more common way of expressing the usage of more than the stoichiometric combustion air is percent excess combustion air. For example, excess combustion air of 15 percent means that 15 percent more than the required stoichiometric air is being used.
Combustion instabilities are typically violent pressure oscillations in a combustion chamber. These pressure oscillations can be as high as 180 dB, and long-term exposure to these cyclic pressure and thermal loads reduce the life of engine components. In rockets, such as the F1 used in the Saturn V program, instabilities led to massive damage to the combustion chamber and surrounding components. This problem was solved by re-designing the fuel injector. In liquid jet engines, the droplet size and distribution can be used to attenuate the instabilities. Combustion instabilities are a major concern in ground-based gas turbine engines because of NOx emissions. The tendency is to run lean, an equivalence ratio less than 1, to reduce the combustion temperature and thus reduce the NOx emissions; however, running the combustion lean makes it very susceptible to combustion instability.
The Rayleigh Criterion is the basis for analysis of thermoacoustic combustion instability and is evaluated using the Rayleigh Index over one cycle of instability
where q' is the heat release rate perturbation and p' is the pressure fluctuation. When the heat release oscillations are in phase with the pressure oscillations, the Rayleigh Index is positive and the magnitude of the thermo acoustic instability is maximised. On the other hand, if the Rayleigh Index is negative, then thermoacoustic damping occurs. The Rayleigh Criterion implies that a thermoacoustic instability can be optimally controlled by having heat release oscillations 180 degrees out of phase with pressure oscillations at the same frequency. This minimizes the Rayleigh Index.
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