Straight-line mechanism

An animation of Watt's Linkage.
An animation of Roberts linkage
Sarrus Linkage.
Parts of the same color are the same dimensions.
Peaucellier-Lipkin Inversor.
Links of the same color are the same length.

A straight-line mechanism is a mechanism that converts any type of rotary or angular motion to perfect or near-perfect straight-line motion, or vice versa. Straight-line motion is linear motion of definite length or "stroke", every forward stroke being followed by a return stroke, giving reciprocating motion. The first such mechanism, patented in 1784 by James Watt, produced approximate straight-line motion, referred to by Watt as parallel motion.

Straight-line mechanisms are used in a variety of applications, such as engines, vehicle suspensions, walking robots, and rover wheels.[citation needed]

History

In the late eighteenth century, before the development of the planer and the milling machine, it was extremely difficult to machine straight, flat surfaces. During that era, much thought was given to the problem of attaining a straight-line motion, as this would allow the flat surfaces to be machined. To find a solution to the problem, the first straight-line mechanism was developed by James Watt, for guiding the pistons of early steam engines. Although it does not generate an exact straight line, a good approximation is achieved over a considerable distance of travel.

Perfect straight-line linkages were later discovered in the nineteenth century, but they were not as needed, as by then other techniques for machining had been developed.[citation needed]

List of linkages

Approximate straight-line linkages

These mechanisms often use four-bar linkages as they require very few pieces. These four-bar linkages have coupler curves that have one or more regions of approximately perfect straight-line motion. The exception in this list is Watt's parallel motion, which combines Watt's linkage with another four-bar linkage – the pantograph – to amplify the existing approximate straight-line movement.

It is not possible to create perfect straight-line motion using a four-bar linkage, without using a prismatic joint.

Perfect straight-line linkages

Eventually, perfect straight line motion was achieved. The Sarrus linkage was the first perfect linear linkage, made in 1853. However, it is a spatial linkage rather than a planar linkage. The first planar linkage would not be made until 1864.

Currently, all planar linkages which produce perfect linear motion utilize the inversion around a circle to produce a hypothetical circle of infinite radius, which is a line. This is why they are called inversors or inversor cells. The simplest solutions are Hart's W-frame–which uses 6-bars–and the quadruplanar inversors–Sylvester-Kempe and Kumara-Kampling, which also use 6-bars.

The Scott Russell linkage (1803) translates linear motion through a right angle, but is not a straight-line mechanism in itself. The Grasshopper beam/Evans linkage, an approximate straight-line linkage, and the Bricard linkage, an exact straight-line linkage, share similarities with the Scott Russell linkage and the Trammel of Archimedes.

Compound eccentric mechanisms with elliptical motion

These mechanisms use the principle of a rolling curve instead of a coupler curve and can convert continuous, rather than just limited, rotary motion to reciprocating motion and vice versa via elliptical motion. The straight-line sinusoidal motion produces no second-order inertial forces, which simplifies balancing in high-speed machines.

Stiller-Smith eccentric gear train, core features.
MultiFAZE eccentric gear train for a 3-cylinder radial engine.

Approximate straight-line linkages

Parts/links of the same color are the same dimensions.

Perfect straight-line linkages

Parts/links of the same color are the same dimensions.

Tusi couple, elliptical motion: versions and inversions

Compound eccentric mechanisms with elliptical motion

See also

Notes

  1. 1 2 3 4 5 6 7 8 9 Linkage has unstable positions that are not accounted for. Mitigations for said unstable positions are not shown for the sake of clarity.

References

  1. ↑ Kempe, Alfred Bray (1877). How to Draw a Straight Line: A Lecture on Linkages. Macmillan and Company. ISBN 978-1-4297-0244-7. Archived from the original on 2022-05-24. Retrieved 2022-01-23. {{cite book}}: ISBN / Date incompatibility (help)
  2. ↑ Artobolevsky, Ivan Ivanovich. Mechanisms in modern engineering design. ISBN 978-5-9710-5698-0.
  3. 1 2 Four-cylinder, Four-cycle Engine With Two Reciprocating Components, A.J.S Baker, M.E Cross, The Institution of Mechanical Engineers, Automobile Division, Volume 188 38/74
  4. 1 2 "Dampfmodellbau". www.dampf.gniephaus.de. Archived from the original on 2026-03-09. Retrieved 2026-08-23. and Patent Nos. GB2344(?) and GB4266
  5. ↑ From Patent No. US 4641611. See also publications by J. Smith et al, e.g. Complete Balancing of the Stiller—Smith Engine: 4, 8, 12, 16 or More Cylinders
  6. 1 2 Acronym for Multiple Fixed Axis Shaft Compound Eccentric
  7. ↑ From Patent No. DE 3232974
  8. 1 2 Clean engines - A combination of advanced materials and a new engine design, James E. Smith, Randolph A. Churchill, Jacky Prucz, West Virginia University, 1988
  9. 1 2 3 Pittsburg Post Gazette 2 May 1988
  10. ↑ Oscillatory motion apparatus: US 4641611, US 4682569, US 5046459, EP 0167149B1
  11. ↑ Patent No. US 5046459, Claim 2
  12. ↑ Mineral Daily News Tribune, Page9, 1984-08-16
  13. 1 2 Automotive News 20 April 87
  14. ↑ Smith, James E. "The dynamic analysis of an elliptical mechanism for possible application to an internal combustion engine with a floating crank". Dissertation. West Virginia University. 1984.
  15. ↑ The Stiller-Smith Mechanism: a kinematic analysis Archived 2026-07-17 at the Wayback Machine, James E. Smith, Robert P. Craven, and Robert G. Cutlip, West Virginia University. Paper for the International Congress and Exposition, Detroit, February 1986. The paper is available from SAE International for $39 to non-members.
  16. ↑ WVU professors design revolutionary engine, UPI Archives
  17. ↑ Chemical Engineering at West Virginia University: A Living History, p. 79.
  18. ↑ PR Newswire Association, Inc. 1988-04-28
  19. ↑ The Stiller-Smith Engine - The Dewelopment (sic) of a New Environment for High-Tech Materials
  20. ↑ See, for example, Researchgate(1) Archived 2026-07-19 at the Wayback Machine and Researchgate(2)
  21. ↑ November 13, 1989 CONGRESSIONAL RECORD - HOUSE Vol. 135 Part 20, P. 28453